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The injection mold for automotive rearview mirrors serves a crucial purpose. It is specifically designed to fabricate the rearview mirrors used in automobiles. This mold enables the mass production of these essential components with high precision and consistency. It shapes the plastic material precisely into the desired form of the rearview mirror, ensuring proper fitment and functionality within the vehicle. The mold guarantees that the produced rearview mirrors have the correct dimensions, curvature, and surface finish, allowing drivers to have a clear view of the surrounding environment and enhancing driving safety. Moreover, it helps in achieving efficient manufacturing processes, reducing production time and costs while maintaining the quality and durability of the rearview mirrors, which are vital for the overall performance and appearance of the vehicle.
The common materials and processing techniques used in injection molds for automotive rearview mirrors are as follows:
Materials:
1. Tool steels: Such as P20, 718, etc., which have good hardness and wear resistance.
2. High-quality alloys: To ensure the durability and performance of the mold.
Processing techniques:
1. CNC machining: For precise shaping and detailing of the mold components.
2. Electrical discharge machining (EDM): To create complex shapes and fine details.
3. Grinding: To achieve smooth surfaces and accurate dimensions.
4. Heat treatment: To enhance the hardness and toughness of the mold materials.
5. Assembly and finishing: To ensure the proper assembly and final finishing of the mold.
The characteristics and uses of the injection mold for automotive rearview mirrors are as follows:
Characteristics:
1. High precision: It needs to ensure the accurate shape and dimensions of the rearview mirror to meet the installation and usage requirements.
2. Complex structure: To adapt to the complex shape and details of the rearview mirror, including the mirror surface shape and mounting parts.
3. Good cooling performance: To facilitate rapid cooling of the molded part and improve production efficiency and quality.
Uses:
1. Mass production: It enables the efficient manufacturing of a large number of rearview mirrors with consistent quality.
2. Ensuring quality: It guarantees the geometrical and performance characteristics of the rearview mirrors, such as proper reflection and stability.
3. Cost-effectiveness: By realizing automated production, it helps reduce costs in the long run.
4. Customization support: It can be tailored to produce different designs and specifications of rearview mirrors according to the needs of different vehicle models.
| Name | Plastic Injecition Mold |
| Mould core | P20,NAK80,SKD11,S316,S50C,S45C,718H,718 or customers' appointed |
| Mould base | LKM, HASCO, DME or upon customer's requirement |
| Type of plastic mold | 3-plate mold,2-plate mold |
| Cavity | Single/Multi 1*1,1+1,1*2,1+1+1,etc |
| Mode Gate | Fan gate,Sub gate,Pin Point gate,Valve |
| Ejection system | Stripper plate,Lifter,Push Bar,Ejection Pin etc |
| Runner | Hot/cold type |
| Plastic material | HDPE, PP, nylon, PEEK, LDPE, ABS, styrene, acrylic, acetal, PE, PTFE, PEI, and PES |
| Mould life | 300,000-1,000,000 shots |
| Lead time | 35-80days after deposit received |
| Specification | Follow the 3D final drawing |
| Packaging details | covering with film for anti rust and packed with wooden Case |
The mold for vehicle lamps is a tool used to manufacture various types of lamps for automobiles.
The mold for automotive door panels is a tool used for manufacturing the components of car door panels precisely.
The injection mold for automotive rearview mirrors is a tool used to manufacture the plastic parts of rearview mirrors.
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