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A bottle cap mold is a specialized and precise manufacturing tool. It is engineered with meticulous attention to detail and designed to create the shape and structure of bottle caps. The mold typically consists of various components that work together to ensure the accurate formation and quality of the final product. It is made from durable materials to withstand the repetitive production process and high pressure involved. The design of the bottle cap mold takes into account factors such as the size, shape, threading, and any additional features required for the cap to fit securely onto the bottle and perform its intended function. Overall, a bottle cap mold plays a crucial role in the mass production of consistent and reliable bottle caps.
The manufacturing process of a bottle cap mold typically begins with the design phase. Skilled engineers create detailed blueprints, considering the specific dimensions, shape, and features of the desired bottle cap.
Next, high-quality materials such as steel or alloy are selected for durability and precision. The chosen material is then cut and machined to the rough shape of the mold using advanced tools like lathes and milling machines.
After the initial shaping, intricate detailing is added through processes like engraving or electro-discharge machining (EDM) to create the precise cavities and patterns for the bottle cap.
The mold undergoes heat treatment to enhance its hardness and durability. Fine polishing and surface finishing are carried out to ensure smoothness and reduce friction during the molding process.
Finally, quality checks and tests are conducted to verify the accuracy and functionality of the bottle cap mold before it is ready for use in the production line to produce high-quality bottle caps consistently.
The characteristics of a bottle cap mold include high precision to ensure a perfect fit and seal for the bottle. It is made of durable materials, such as hardened steel, to withstand repetitive use and the pressure of the molding process. The mold is designed with intricate details to accommodate various features like threading, logos, or tamper-evident mechanisms.
The main uses of a bottle cap mold are in the mass production of bottle caps for a wide range of industries. This includes the beverage industry for sealing bottles of water, soft drinks, and alcoholic beverages. It is also utilized in the packaging of pharmaceuticals, cosmetics, and household chemicals to maintain product integrity and freshness. The consistent quality and uniformity provided by the mold help meet industry standards and consumer expectations for safe and reliable packaging.
| Name | Plastic Injecition Mold |
| Mould core | P20,NAK80,SKD11,S316,S50C,S45C,718H,718 or customers' appointed |
| Mould base | LKM, HASCO, DME or upon customer's requirement |
| Type of plastic mold | 3-plate mold,2-plate mold |
| Cavity | Single/Multi 1*1,1+1,1*2,1+1+1,etc |
| Mode Gate | Fan gate,Sub gate,Pin Point gate,Valve |
| Ejection system | Stripper plate,Lifter,Push Bar,Ejection Pin etc |
| Runner | Hot/cold type |
| Plastic material | HDPE, PP, nylon, PEEK, LDPE, ABS, styrene, acrylic, acetal, PE, PTFE, PEI, and PES |
| Mould life | 300,000-1,000,000 shots |
| Lead time | 35-100days after deposit received |
| Specification | Follow the 3D final drawing |
| Packaging details | covering with film for anti rust and packed with wooden Case |
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