The manufacturing process of a plastic crate mold typically involves several key steps. Firstly, a detailed design is created based on the specifications and requirements of the plastic crate to be produced. This design takes into account factors such as the crate's size, shape, and the number of cavities needed.
Next, high-quality materials, often steel or aluminum alloys, are selected for the mold construction. The chosen materials are then machined and fabricated using advanced techniques like CNC (Computer Numerical Control) milling and EDM (Electrical Discharge Machining) to create the precise cavities and features of the mold.
After the machining process, heat treatment is applied to enhance the hardness and durability of the mold. Fine polishing and surface finishing are carried out to ensure smoothness and to reduce friction during the plastic injection process.
The mold components are then assembled with precision, and any necessary cooling channels and ejection systems are installed. Quality checks and tests are conducted at various stages to ensure the mold's accuracy and functionality.
Finally, before mass production, a trial run is performed to validate the mold's performance and make any necessary adjustments to achieve the desired quality of the plastic crates.
The characteristics of a plastic crate mold include its precise and complex design, which is tailored to create crates of specific shapes and sizes with high accuracy. It is usually made of durable materials, such as hardened steel, to withstand the repetitive injection molding process and ensure a long service life. The mold often incorporates cooling channels to facilitate rapid cooling of the molten plastic, improving production efficiency.
The main uses of a plastic crate mold are in the manufacturing industry for the mass production of plastic crates. These crates are widely employed in various sectors. In the logistics and transportation field, they are used for storing and transporting goods safely and efficiently. They are also common in the agriculture industry for holding and transporting fruits, vegetables, and other produce. Additionally, plastic crates find applications in the warehousing and storage of different items, providing a convenient and organized solution for inventory management.
Name | Plastic Injecition Mold |
Mould core | P20,NAK80,SKD11,S316,S50C,S45C,718H,718 or customers' appointed |
Mould base | LKM, HASCO, DME or upon customer's requirement |
Type of plastic mold | 3-plate mold,2-plate mold |
Cavity | Single/Multi 1*1,1+1,1*2,1+1+1,etc |
Mode Gate | Fan gate,Sub gate,Pin Point gate,Valve |
Ejection system | Stripper plate,Lifter,Push Bar,Ejection Pin etc |
Runner | Hot/cold type |
Plastic material | HDPE, PP, nylon, PEEK, LDPE, ABS, styrene, acrylic, acetal, PE, PTFE, PEI, and PES |
Mould life | 300,000-1,000,000 shots |
Lead time | 35-100days after deposit received |
Specification | Follow the 3D final drawing |
Packaging details | covering with film for anti rust and packed with wooden Case |
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