The processing technology of a Plastic Syringe Mold involves several key steps. Firstly, a detailed design is created based on the specifications and requirements of the syringe. Then, high-quality materials, such as hardened steel, are selected for the mold construction.
The manufacturing process often starts with precision machining, including milling and grinding, to shape the mold components to exact dimensions. Electrical discharge machining (EDM) may be used for creating complex geometries and fine details.
After the initial shaping, polishing and surface treatment are carried out to ensure a smooth and defect-free surface, which is crucial for the easy ejection of the molded syringes and to maintain their quality.
Quality control checks are performed at various stages to verify the accuracy and functionality of the mold. Heat treatment may also be employed to enhance the durability and hardness of the mold.
Finally, the mold is tested with actual injection molding processes to validate its performance and make any necessary adjustments before being put into mass production.
The Plastic Syringe Mold has several notable features and diverse uses.
In terms of features, it is precisely engineered to ensure the accurate and consistent shaping of plastic syringes. The mold is made from high-quality materials that offer durability and resistance to wear and tear, allowing for a large number of production cycles. It is designed with intricate cavities and channels to form the various components of the syringe, including the barrel, plunger, and nozzle, with great precision.
Regarding its uses, the Plastic Syringe Mold is primarily employed in the manufacturing industry of medical devices. It is used to mass-produce plastic syringes that are essential for administering medications, vaccines, and other fluids in healthcare settings. The syringes produced from these molds meet strict quality and safety standards, ensuring accurate dosage delivery and minimizing the risk of leakage or contamination. Additionally, they are also used in research laboratories and pharmaceutical companies for various experiments and drug development processes where precise fluid handling is necessary.
Name | Plastic Injecition Mold |
Mould core | P20,NAK80,SKD11,S316,S50C,S45C,718H,718 or customers' appointed |
Mould base | LKM, HASCO, DME or upon customer's requirement |
Type of plastic mold | 3-plate mold,2-plate mold |
Cavity | Single/Multi 1*1,1+1,1*2,1+1+1,etc |
Mode Gate | Fan gate,Sub gate,Pin Point gate,Valve |
Ejection system | Stripper plate,Lifter,Push Bar,Ejection Pin etc |
Runner | Hot/cold type |
Plastic material | HDPE, PP, nylon, PEEK, LDPE, ABS, styrene, acrylic, acetal, PE, PTFE, PEI, and PES |
Mould life | 300,000-1,000,000 shots |
Lead time | 35-100days after deposit received |
Specification | Follow the 3D final drawing |
Packaging details | covering with film for anti rust and packed with wooden Case |
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