The manufacturing process of a plastic test tube mold involves several meticulous steps. Firstly, a detailed design is created, taking into account the dimensions, shape, and features of the desired test tubes. Then, high-quality materials such as steel or alloy are selected and machined precisely to form the mold cavities and components. Advanced techniques like CNC (Computer Numerical Control) machining and electrical discharge machining (EDM) are often employed to achieve the required accuracy and surface finish. After machining, the mold is polished and treated to enhance its durability and performance.
The plastic test tube mold is primarily used in the plastic injection molding process to mass-produce plastic test tubes. These test tubes find extensive applications in various fields, including scientific research laboratories for conducting experiments and analyses, medical facilities for storing and transporting samples, and industrial settings for quality control and testing purposes. They are essential tools in ensuring the accuracy and reliability of tests and analyses, contributing to advancements in science, healthcare, and other related domains.
Plastic test tube molds have several notable features. They are precisely engineered to ensure the uniformity and accuracy of the test tube dimensions. The molds are made of durable materials that can withstand repeated use and the high temperatures and pressures involved in the molding process. They often have smooth inner surfaces to facilitate the easy release of the molded plastic test tubes, minimizing defects and ensuring a high-quality finish. Additionally, plastic test tube molds are designed to allow for efficient production, with multiple cavities in some cases to increase output. They are also customizable to meet specific requirements regarding the shape, size, and capacity of the test tubes.
The service life of a plastic test tube mold typically ranges from several hundred thousand to millions of production cycles, depending on various factors. The quality of the materials used in its construction, the complexity of the mold design, the frequency of use, the maintenance and repair measures implemented, and the processing conditions all significantly influence its lifespan. Generally, if made with high-quality steel and properly maintained, a plastic test tube mold can last for a considerable period, often several years, providing consistent and reliable performance. However, harsh operating conditions or inadequate maintenance may shorten its useful life.
Name | Plastic Injecition Mold |
Mould core | P20,NAK80,SKD11,S316,S50C,S45C,718H,718 or customers' appointed |
Mould base | LKM, HASCO, DME or upon customer's requirement |
Type of plastic mold | 3-plate mold,2-plate mold |
Cavity | Single/Multi 1*1,1+1,1*2,1+1+1,etc |
Mode Gate | Fan gate,Sub gate,Pin Point gate,Valve |
Ejection system | Stripper plate,Lifter,Push Bar,Ejection Pin etc |
Runner | Hot/cold type |
Plastic material | HDPE, PP, nylon, PEEK, LDPE, ABS, styrene, acrylic, acetal, PE, PTFE, PEI, and PES |
Mould life | 300,000-1,000,000 shots |
Lead time | 35-100days after deposit received |
Specification | Follow the 3D final drawing |
Packaging details | covering with film for anti rust and packed with wooden Case |
Copyright © 2024 By plastic-moldfactory